how to build organic fertilizer production line?
How to build organic fertilizer production line tell us Customized organic fertilizer production line is mainly used for processing the organic animal manure into the organic fertilizer.which providing the quantity demands of organic fertilizer from the agricultural crops planting and solve the pollution of the large-scale livestock manure. The raw materials also including the agricultural waste, and household waste, and waste from other fields. The building of organic fertilizer production plant, On the one hand, providing the large quantity demands of organic fertilizer is increasing from the agricultural and economic crops planting, on the other hand, solve the pollution of the large-scale livestock and poultry manure.
The main factors of how to build economic and effective organic fertilizer production line:
First,the organic fertilizer raw materials: We need to choose the raw materials containing organic matters and other nutrient elements like nitrogen, phosphorus and potassium in plant growth. Livestock and poultry manure is the best choice for bio organic fertilizer production, and the quantity of livestock manure is increasing with the enlarging of breeding industry.
Second,the location of the organic fertilizer processing factory: The best location of organic fertilizer production line is in the middle of breeding factory and agricultural crops planting base. Organic fertilizer plant cannot be too far away from the farm due to inconvenient transportation. If you have your own breeding factory and economic crops planting base, not only solve the large quantity demands of organic fertilizer from the planting and recycle of farm manure, but also can get extral economic benefits from the commercial organic fertilizer proessing plant.
Third, the equipment choice of organic fertilizer production line: In the choice of the or fertilizer machine, we should choose the high-quality fertilizer equipment, and the seller has better have their own manufacturing factory, Zhengzhou Huaqiang is the world-class level organic and compound fertilizer production line manufacturer, annual output is 50,000 tons to 10,0000 tons. in how to build organic fertilizer production line, the main equipment including: automatic batching system, fertilizer granulator, fertilizer crusher, fertilizer mixer, fertilizer dryer and cooler, fertilizer screener, fertilizer automatic packing machine and other facilities, such as hot stove, cyclone dust collector and coating machine. All of them has the advantages of low cost, environmental protection, high-quality, high benefits, simple maintenance.
Fourth, the processing technology of organic fertilizer: Biological fermentation (composting fermentation) is the using oxidation and decomposition ability of composite microbial fungicides, to ferment poultry excrement in a certain temperature, humidity and Ph conditions. it can achieve the purpose of deodorization and sterilization. Making us of the high tempetature from the rapid decomposition bacteria to kill virus, harmful pathogens and hatched from eggs, on the other hand, can convert unstable substances into stable humus. Finally to produce biological organic fertilizer used in the production of organic agricultural products coupled with appropriate inorganic nutrient mixture.This method is economical and practical without secondary pollution.In recent years, it has become the main measure of poultry manure resource utilization and ecological environment protection.
Fifth, the process details of how to build organic fertilizer production line:
1.Compost fermentation process.The first step is to build one customized compost groove according to the capacity of organic fertilizer and kinds of raw materials, here we can take the cow manure or chicken manure as the raw materilas. Provide aerobic bacterial oxygen according to turning and mixing compost materials according to increasing and reduction of compost temperature.fermentation time is about 15-20 days. Here we provide five types of compost tuning machine, you can choose the suitable according to the capacity of organic fertilizer production.
2.Materials crushing process.The large block of material after fermentation process need to crush into fine fine powder for better granulation process. This half-wet material crusher is applied to crushing fermented materials with high water content.
3.Fertilizer mixing process.The raw materials can be mixed uniformly by the horizontal mixer with high speed, which is not easy to stick and wear resistance.
4.Fertilizer granulating process.The mixed chicken manure raw material is transported into the large–output new type organic fertilizer two in one granulator for granulation. Which also is usd for the production of compound fertilizer. We can also choose the new type organic fertilizer granulator for the bio-organic fertilizer production, dis granulator is also a better choice in the whole how to build the organic fertilizer production line.
5. Fertilizer dying and cooling process. The moisture content of the cow manure particles after granulation is generally between 15% ~ 20%, because the fertilizer quality index of moisture content requires less than 14%, so it needs low temperature drying treatment with rotary dryer. And in the drying temperature is not lower than 65 ℃，the cooling process mainly involves the use of wind fans to feed natural air into the cooler through pipelines to cool the granules for the following rapid packing and storage.
6. Hot stove and Cyclone dust collector Gas and oil hot stove is used in the dying process providing heat source for the dying machine, the cyclone dust collector is used for the dust extraction to reduce the environmental pollution.
7. Fertilizer screening process.Granules were screened after cooling, and the large particles of materials were transported into granulator with the sifted powder by the return belt for re-granulation, and the finished products enter the coating machine and automatic packaging system for final packaging.
8. Fertilizer crushing process.The unqualified chicken manure organic fertilizer granules classified by the rotary screener enter into the fertilizer crusher and are grinded into fine powder for second granulation process.
9. Coating MachineThe coating machine is used n the Top 10 Brands Chicken Manure Organic Fertilizer Production Line In the World for preventing fertilizer granules caking and volatilizing. Coating agent is adhered to the surface of the granule with a powder coating machine or a liquid melting pot. Its coated granules are uniform, round, beautiful appearance and good effect. It is commonly used for the organic fertilizer production line, NPK compound fertilizer production line, and BB fertilizer production line.
10. Fertilizer granules packing machine.Granules packing machine is used for the quantitative packing of fertilizer granules. It consists of automatic weighing and packing machine, conveyor, sealing machine and feeder, high weighing accuracy, convenient operation. Packed fertilizer will be stored for sale.
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We have provided many successful cases for our clients from different countries, like nissan 200 tons organic fertilizer combination granulation production line, and annual output 50,000 tons npk compound fertilizer production line. Our company mission: “aintain ecological environment, helping world agriculture”. If you want to start one commercial organic fertilizer processing plant ,npk compound fertilizer production line, and bb fertilizer produciton line, we have the professional process flow design, plant planning, sales and installation, excellent after-sales service. Welcome to vist our factory and consult question to us. Top 10 World-class Brand NPK Compound Fertilizer Production line
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